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truck
by jhix3734. 06/17/24 01:59 AM
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891368
03/07/14 05:25 PM
03/07/14 05:25 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
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Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
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I still feel like it's the tps...Most newer atv carbs have them.
I agree....Also if you look in the electrical section at lowes near the heat shrink they also have some really thick stick tape. It's for insulation on wiring and looks almost like tennis racket tape. It's really sticky stuff...may work too.
Last edited by TChunter; 03/07/14 05:27 PM.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891371
03/07/14 05:26 PM
03/07/14 05:26 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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TPS?...nm...got it
Last edited by jchan; 03/07/14 05:26 PM.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891376
03/07/14 05:32 PM
03/07/14 05:32 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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Just wish I knew what I needed to buy. Im guessing that as long as that spring is held up in there, I should be fine??
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891385
03/07/14 05:42 PM
03/07/14 05:42 PM
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Joined: Nov 2012
Posts: 10,077
Northport, Al.
BOFF
Booner
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Booner
Joined: Nov 2012
Posts: 10,077
Northport, Al.
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When you rebuild the carb and it is off, you might be able to use some shrink tubing to go around the wire and the carb, to hold the spring in. Shrinking it, once in place should size to the carb body, and the wire.
You can buy it at most electrical places.
God Bless,
David B.
Last edited by BOFF; 03/07/14 05:45 PM.
Premium member #8925
Team Rack Addicts
2016 Aldeer Deer Champions
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Re: Cables to carburetor....mechanic help!
[Re: BOFF]
#891394
03/07/14 05:50 PM
03/07/14 05:50 PM
|
Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
|
OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
|
When you rebuild the carb and it is off, you might be able to use some shrink tubing to go around the wire and the carb, to hold the spring in. Shrinking it, once in place should size to the carb body, and the wire.
You can buy it at most electrical places.
God Bless,
David B. Thanks David. Now I just have to learn how to rebuild the carb.....lol.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891395
03/07/14 05:51 PM
03/07/14 05:51 PM
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Joined: Dec 2001
Posts: 35,458
Missouri
swamp_fever2002
Administrator
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Administrator
Joined: Dec 2001
Posts: 35,458
Missouri
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They may have changed the wiring harness colors on the 2004, but at the fuse box I have a yellow wire coming from the carburetor heater fuse going through a thermo switch to the carburetor heater.
It takes a long time to grow an old friend.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891396
03/07/14 05:52 PM
03/07/14 05:52 PM
|
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
|
Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
|
Just wish I knew what I needed to buy. Im guessing that as long as that spring is held up in there, I should be fine?? I would think so, yes. The ones Ive worked on look just like yours. Only with the small clear looking rubber over it.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: TChunter]
#891398
03/07/14 05:56 PM
03/07/14 05:56 PM
|
Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
|
OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
|
Just wish I knew what I needed to buy. Im guessing that as long as that spring is held up in there, I should be fine?? I would think so, yes. The ones Ive worked on look just like yours. Only with the small clear looking rubber over it. That rubber is what this one had, but once the carb started leaking gas, it ruined that rubber and it tore off.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891401
03/07/14 05:58 PM
03/07/14 05:58 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
|
Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
|
Nothing to it man watch a couple youtube videos
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891403
03/07/14 05:59 PM
03/07/14 05:59 PM
|
Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
|
OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
|
Now if someone can point me to a step by step or a "how to" video of a carb rebuild on a 2004 (or one close), I will be in business!!
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891412
03/07/14 06:04 PM
03/07/14 06:04 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
|
Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
|
They are all the same...from a outboard to a lawn mower not much difference between them. In all of them you are going to clean or replace the needles...float and float needle vavle. Just use a work bench and lay out a clean white towel. This helps things to be visable as well as prevents them from rolling away. Take it apart carefully placing parts in an order you can tell they go back. Take pictures if need be.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891454
03/07/14 06:43 PM
03/07/14 06:43 PM
|
Joined: Nov 2012
Posts: 10,077
Northport, Al.
BOFF
Booner
|
Booner
Joined: Nov 2012
Posts: 10,077
Northport, Al.
|
When you rebuild the carb and it is off, you might be able to use some shrink tubing to go around the wire and the carb, to hold the spring in. Shrinking it, once in place should size to the carb body, and the wire.
You can buy it at most electrical places.
God Bless,
David B. Thanks David. Now I just have to learn how to rebuild the carb.....lol. Fairly easy. The ethonol in the gas is what causes problems. I take plenty of pics with the cell phone of the carb from differnt angles, to show where the hoses, lines go, while it is still attached to the 4 wheeler. Once off take pictures for the top, sides and bottom. Do the same when you remove a plate, or section to take pictures of the new insides. On removing the idle adjustment, you will need to determine the setting it is screwed in. You may do this by screwing it all the way in, counting each full turn of the screw head from it's original position. Usually 2 1/4 to 2 1/2 turns (I believe, but don't hold me to it) This way when you put the new idle adjustment screw in, you screw it all the way in, and turn it back the same amount of turns the original took. This way you should be really close to having proper idle mixture. After removing all the parts off and out of the carb, I place the carb and its parts a non cooking pot full of water and boil it. Don't place parts which will be hurt with boiling water, ie old rubber parts, electrical wires, etc. You will be amazed at the crud which comes out. It will stink, and do this when the wife isn't home. LOL. Outside on a fish cooker is better. Just don't use a good pot. I have never had to use a carb kit, except once for a broken seal, and a small jet which refused to become clean. I clean all my jets with a torch tip cleaner, and in the boilding water. After removing the parts and the carb, I spray with carb/brake cleaner, and then with the airgun. Reassemble and look at pictures, and take your time. You'll be good to go. God Bless, David B.
Last edited by BOFF; 03/07/14 06:47 PM.
Premium member #8925
Team Rack Addicts
2016 Aldeer Deer Champions
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|
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Re: Cables to carburetor....mechanic help!
[Re: BOFF]
#891552
03/08/14 01:19 AM
03/08/14 01:19 AM
|
Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
|
OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
|
When you rebuild the carb and it is off, you might be able to use some shrink tubing to go around the wire and the carb, to hold the spring in. Shrinking it, once in place should size to the carb body, and the wire.
You can buy it at most electrical places.
God Bless,
David B. Thanks David. Now I just have to learn how to rebuild the carb.....lol. Fairly easy. The ethonol in the gas is what causes problems. I take plenty of pics with the cell phone of the carb from differnt angles, to show where the hoses, lines go, while it is still attached to the 4 wheeler. Once off take pictures for the top, sides and bottom. Do the same when you remove a plate, or section to take pictures of the new insides. On removing the idle adjustment, you will need to determine the setting it is screwed in. You may do this by screwing it all the way in, counting each full turn of the screw head from it's original position. Usually 2 1/4 to 2 1/2 turns (I believe, but don't hold me to it) This way when you put the new idle adjustment screw in, you screw it all the way in, and turn it back the same amount of turns the original took. This way you should be really close to having proper idle mixture. After removing all the parts off and out of the carb, I place the carb and its parts a non cooking pot full of water and boil it. Don't place parts which will be hurt with boiling water, ie old rubber parts, electrical wires, etc. You will be amazed at the crud which comes out. It will stink, and do this when the wife isn't home. LOL. Outside on a fish cooker is better. Just don't use a good pot. I have never had to use a carb kit, except once for a broken seal, and a small jet which refused to become clean. I clean all my jets with a torch tip cleaner, and in the boilding water. After removing the parts and the carb, I spray with carb/brake cleaner, and then with the airgun. Reassemble and look at pictures, and take your time. You'll be good to go. God Bless, David B. Thanks buddy. I feel better about it now! Will update how it goes.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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