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Electrical wire sizing #2174514
07/23/17 06:05 PM
07/23/17 06:05 PM
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Posts: 663
Marion County
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lonewolf Offline OP
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lonewolf  Offline OP
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Marion County
Running 230 feet one way distance from service to my shop to 100amp box. Running in 3 inch conduit. What size wire should I use? #1 stranded copper?


Also 125ft to 50 amp for pool in 3 inch conduit. ???

Re: Electrical wire sizing [Re: lonewolf] #2174517
07/23/17 06:13 PM
07/23/17 06:13 PM
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Cullman
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Zkd22 Offline
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Cullman
You could run some 2-2-4. Aluminum will be a good bit cheaper than copper

Re: Electrical wire sizing [Re: lonewolf] #2174523
07/23/17 06:29 PM
07/23/17 06:29 PM
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Marion County
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lonewolf Offline OP
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2-2-4 aluminum on the 100 amp 230feet ???? Then what about 50 amp

Re: Electrical wire sizing [Re: lonewolf] #2174526
07/23/17 06:49 PM
07/23/17 06:49 PM
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Zkd22 Offline
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Yes on the 230 feet. I'm not positive on the 50 amp but I'm sure someone with more knowledge will chime in

Re: Electrical wire sizing [Re: lonewolf] #2174552
07/24/17 01:08 AM
07/24/17 01:08 AM
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Lincoln, Alabama
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blumsden Offline
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I wouldn't run aluminum. I would run #2 thhn copper for the 100 amp and #8 thhn for the 50 amp.

Re: Electrical wire sizing [Re: blumsden] #2174591
07/24/17 02:14 AM
07/24/17 02:14 AM
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Gordo,Al 35466
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cuztoshaw Offline
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Gordo,Al 35466
#1 copper or 2/0 AL on the 230' run. #6 copper or #2 AL on the 125' 50 amp circuit.

Re: Electrical wire sizing [Re: lonewolf] #2174592
07/24/17 02:21 AM
07/24/17 02:21 AM
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Pickens county, AL
Ray_Coon Offline
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Pickens county, AL
You have to account for voltage drop. Use #1 copper THHN for the 100 A run, or 3/0 aluminum. This leaves you with a a voltage drop of less than 3%. For the 50 A , run #6 copper or # 4 aluminum.

Re: Electrical wire sizing [Re: blumsden] #2174611
07/24/17 03:06 AM
07/24/17 03:06 AM
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Marion County
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lonewolf Offline OP
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Originally Posted By: blumsden
I wouldn't run aluminum. I would run #2 thhn copper for the 100 amp and #8 thhn for the 50 amp.


Why no aluminum

Re: Electrical wire sizing [Re: lonewolf] #2174643
07/24/17 04:05 AM
07/24/17 04:05 AM
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Molino, FL
auburn17 Offline
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You will be fine using aluminum, I would go with the 2/0 due to the distance and voltage drop.

I think you can get by with a #4 aluminum on the 50A service. #2 would be over kill since it is rated for 90A

Re: Electrical wire sizing [Re: auburn17] #2174699
07/24/17 05:16 AM
07/24/17 05:16 AM
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tbest3 Offline
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Originally Posted By: auburn17
You will be fine using aluminum, I would go with the 2/0 due to the distance and voltage drop.

I think you can get by with a #4 aluminum on the 50A service. #2 would be over kill since it is rated for 90A


^^^^
2/0 aluminum gives you about 2.08% voltage drop at the end of a single phase 100 amp run of 230 ft. 4 AWG aluminum gives you a 1.44% voltage drop at the end of your single phase 50 amp run of 120 ft.

Last edited by tbest3; 07/24/17 05:25 AM.
Re: Electrical wire sizing [Re: lonewolf] #2174729
07/24/17 05:53 AM
07/24/17 05:53 AM
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Marion County
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lonewolf Offline OP
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Marion County
Will that big aluminum wire connect in a sub panel?

Re: Electrical wire sizing [Re: lonewolf] #2174818
07/24/17 07:01 AM
07/24/17 07:01 AM
Joined: Aug 2002
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Morgan Co.
Dixiepatriot Offline
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Originally Posted By: lonewolf
Will that big aluminum wire connect in a sub panel?

I think your biggest trouble will be terminating that 3" conduit in that 100amp panel.


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Re: Electrical wire sizing [Re: Dixiepatriot] #2174898
07/24/17 09:05 AM
07/24/17 09:05 AM
Joined: Aug 2010
Posts: 1,950
Molino, FL
auburn17 Offline
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auburn17  Offline
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Molino, FL
Originally Posted By: Dixiepatriot
Originally Posted By: lonewolf
Will that big aluminum wire connect in a sub panel?

I think your biggest trouble will be terminating that 3" conduit in that 100amp panel.


I agree, is the 3" already in the ground? If not step down to 1 1/2" for the 50A run and 2" for the 100A run. Keep in mind on most of this aluminum you can get it direct burial, so you don't need conduit.

Price wise you should be looking around:
2/0-2/0-2/0-1: $2.00 per ft
4-4-4: $.70 per ft


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