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DIY leather holster process thread #4120862
04/22/24 09:57 AM
04/22/24 09:57 AM
Joined: Dec 2018
Posts: 702
Huntsville
T
thayerp81 Offline OP
4 point
thayerp81  Offline OP
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Joined: Dec 2018
Posts: 702
Huntsville
You guys motivated me to make a lot of progress on another holster, I'm getting close to being done, so here's the first dump of pics. should have it finished up with one more evening of work.

This holster is for my 4" 586, it's the same style and angle (slightly canted) as the one I made for my 629. I't a LOT of pics, its hard to capture a process otherwise and I trimmed out as many as I could to make it as succinct as possible.



The first step is making the pattern, I found the manilla file folders to be perfect for this. Draw a centerline, triple check to make sure the gun is unloaded, lay the gun in and trace the outside. Then you lay out about 3/4" standoff from the outline and draw in a smooth curve the roughly aligns with everything.
[Linked Image]

[Linked Image]

Then you cut it out and fold back on the other side so you can trace the mirror image and layout the piece that will act as the belt loop (the angle this leave the holster will also determine the cant of the holster)
[Linked Image]

Finally you cut it out and label it for the gun and and the handing, lay it on some leather, trace everything out and cut your holster blank (I also went ahead and marked and cut out the locations for the rivets that will hold the belt loop)
[Linked Image]

[Linked Image]

[Linked Image]

Cut out, holes punched and getting ready to bevel the edges
[Linked Image]

edges beveled front and back
[Linked Image]

[Linked Image]

Then on to the tooling, use swivel knife to cut the border, case the leather and tool in a smooth bevel around the border
[Linked Image]

Last edited by thayerp81; 04/22/24 10:41 AM.
Re: DIY leather holster process thread [Re: thayerp81] #4120868
04/22/24 10:07 AM
04/22/24 10:07 AM
Joined: Dec 2018
Posts: 702
Huntsville
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thayerp81 Offline OP
4 point
thayerp81  Offline OP
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Joined: Dec 2018
Posts: 702
Huntsville
[Linked Image]

[Linked Image]

almost there
[Linked Image]

ready for the basket weave stamp
[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

Border stampping
[Linked Image]

[Linked Image]

[Linked Image]


Last edited by thayerp81; 04/22/24 10:42 AM.
Re: DIY leather holster process thread [Re: thayerp81] #4120871
04/22/24 10:14 AM
04/22/24 10:14 AM
Joined: Dec 2018
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thayerp81 Offline OP
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thayerp81  Offline OP
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this is after a couple coats of dye, getting ready to punch in the holes for stitching
[Linked Image]

stitching all laid out
[Linked Image]

Starting to bend things into place and getting the strap ready
[Linked Image]

I decided to clean up the appearance of this one by cutting a slot for the strap to terminate in, instead of just riveting on the surface. here's the slot and rivet hole in place.
[Linked Image]

Rivets set on the belt loop
[Linked Image]

flesh side scuffed at the edges and ready for contact cement (this will hold things in place during stitching)
[Linked Image]

glued up and ready for the next step. This is where I stopped last night
[Linked Image]

[Linked Image]

Last edited by thayerp81; 04/22/24 10:43 AM.
Re: DIY leather holster process thread [Re: thayerp81] #4120936
04/22/24 01:38 PM
04/22/24 01:38 PM
Joined: Jan 2003
Posts: 12,745
behind my Dillon
dave260rem! Online content
Skinny’s Ex
dave260rem!  Online Content
Skinny’s Ex
Joined: Jan 2003
Posts: 12,745
behind my Dillon
Pretty! Keep this up we'll start calling you Leatherbender.


Skinny is my EX.Alcohol was involved.
Re: DIY leather holster process thread [Re: thayerp81] #4121036
04/22/24 06:38 PM
04/22/24 06:38 PM
Joined: Apr 2007
Posts: 3,690
Madison
Bar7Mag Offline
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Bar7Mag  Offline
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Madison
Thank you for carrying us on this journey. You are doing something I have always wanted to learn! It is a work of art!


REALTOR with Zeriss Realty
Re: DIY leather holster process thread [Re: thayerp81] #4121066
04/22/24 07:56 PM
04/22/24 07:56 PM
Joined: Jan 2011
Posts: 5,809
Hoover, AL
M48scout Online content
12 point
M48scout  Online Content
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Posts: 5,809
Hoover, AL
Thank you for taking the effort to do this. Interesting contribution. It will be fun to watch the progress

Re: DIY leather holster process thread [Re: thayerp81] #4121070
04/22/24 08:00 PM
04/22/24 08:00 PM
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blade Offline
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Wow!! That is nice.

Re: DIY leather holster process thread [Re: dave260rem!] #4121103
04/22/24 08:32 PM
04/22/24 08:32 PM
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thayerp81 Offline OP
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thayerp81  Offline OP
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Originally Posted by dave260rem!
Pretty! Keep this up we'll start calling you Leatherbender.


Haha, well I’ve definitely been called worse!

Re: DIY leather holster process thread [Re: thayerp81] #4121107
04/22/24 08:39 PM
04/22/24 08:39 PM
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thayerp81 Offline OP
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thayerp81  Offline OP
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Thanks guys, I got it stitched up and set formed this eve. Should by dry by tomorrow and then I’ll add the strap and seal it. I’ll post more pics in the morning

Bar7mag, there are lots of great videos on YouTube if you feel inclined to give it a try, and there’s a great book by Al Stohlman about making holsters specifically that’s a good reference also. I like the Weaver leathercraft videos and they also sell good products.

Re: DIY leather holster process thread [Re: thayerp81] #4121109
04/22/24 08:41 PM
04/22/24 08:41 PM
Joined: Apr 2007
Posts: 3,690
Madison
Bar7Mag Offline
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Bar7Mag  Offline
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Madison
Thanks. I will definitely watch some of the videos!


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Re: DIY leather holster process thread [Re: thayerp81] #4121136
04/22/24 09:31 PM
04/22/24 09:31 PM
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just south of the Tennesse riv...
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roadkill Offline
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just south of the Tennesse riv...
Very impressive. Thanks

Re: DIY leather holster process thread [Re: thayerp81] #4121199
04/23/24 05:56 AM
04/23/24 05:56 AM
Joined: Oct 2023
Posts: 124
Alabaster
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murf205 Offline
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Alabaster
Mow we see why and how good gun leather cost more than nylon. It is a step up in quality for sure. Great looking work, thanks for sharing.


Remember: It aint what you shoot...it's how you shoot it.
Re: DIY leather holster process thread [Re: thayerp81] #4121271
04/23/24 09:20 AM
04/23/24 09:20 AM
Joined: Dec 2018
Posts: 702
Huntsville
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thayerp81 Offline OP
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thayerp81  Offline OP
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getting really close now, just need to add the strap/hardware and it'll be finished up.

getting ready to stitch it up
[Linked Image]

stitched and a test fit
[Linked Image]

[Linked Image]

wrapping the gun to protect it during the wet forming process (I don't bother with this step with stainless guns)
[Linked Image]

wet forming
[Linked Image]

finished wet holster, I leave it overnight with the gun in it then remove it and allow it to finish drying.
[Linked Image]

[Linked Image]

Last edited by thayerp81; 04/23/24 09:21 AM.
Re: DIY leather holster process thread [Re: thayerp81] #4121458
04/23/24 07:24 PM
04/23/24 07:24 PM
Joined: Apr 2007
Posts: 3,690
Madison
Bar7Mag Offline
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Bar7Mag  Offline
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Posts: 3,690
Madison
Amazing work. Wondered how you formed it without ruining the bluing. Now I know. Great work! Thanks for sharing!


REALTOR with Zeriss Realty
Re: DIY leather holster process thread [Re: thayerp81] #4121523
04/23/24 09:20 PM
04/23/24 09:20 PM
Joined: Dec 2013
Posts: 1,647
Hazel Green
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Oscarflytyer Offline
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Hazel Green
Very nice. good quality leather work for guns is few and far between. For knives - damned near impossible! I have 3-4 knives I need good custom sheaths for. Need to drag the gear out in the fall/winter and make some.


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